FSN 436 Lecture Notes - Lecture 11: Good Manufacturing Practice, Aseptic Processing, Hazard Analysis And Critical Control Points

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GMPs vs SSOPs
Personnel
Disease control
Cleanliness
Education and training, supervision
Plants and grounds
Grounds
Plant design and construction
Sanitary operations
General maintenance
Substances used for cleaning
Pest control
Sanitation of food-contact surfaces
Storage and handling.
Sanitary facilities and controls
Water supply
Plumbing
Sewage disposal
Toilet facilities
Hand-washing facilities
Rubbish and offal disposal
Equipment and utensils
Processes and controls
Raw materials
Manufacturing operations
Warehousing & distribution
Exclusions
Defect Action Levels
A procedure for cleaning and sanitizing:
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Equipment
Walls
Floors
Tables
Utensils
Personnel
Packaging
If the facility manager is gone, the facility can still function by reading the SSOPs and SOPs
Good Manufacturing Practices
What are GMPs?
Where can they be found?
What areas of food processing are covered by GMPs?
Prerequisite Program to HACCP
Why should they be a prerequisite program to HACCP?
Good Manufacturing Practices
Definition -Current good manufacturing practice
applied in determining whether a food is adulterated
was it manufactured under such conditions that it is unfit for food
was food prepared, packed, or held under insanitary conditions whereby it
may become contaminated with filth, or rendered injurious to health
Good Manufacturing Practices
Definition -Current good manufacturing practice - continued
Food covered by specific current good manufacturing regulations is also subject to the
requirements of those regulations
Good Manufacturing Practices
Where can they be found?
Code of Federal Regulations Title 21 Part 110
Good Manufacturing Practice in Manufacturing, Packing and Holding of Human Food
Last revised August 9, 2004
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Still on going
Good Manufacturing Practices
Foods covered by Broad GMPS but also by Specific GMPs
Nutrient content of infant formulas -21 CFR 106
Low-acid canned foods 21 CFR 113 Thermally Processed Low-Acid Foods Packaged in
Hermetically Sealed Containers
Acidified Foods 21 CFR 114
Bottled Drinking Water 21 CFR 129
Good Manufacturing Practices
Low acid canned foods What are they & why are they subject to special regulations?
Definitions
Aseptic processing & packaging
Lot
Retort
Scheduled Process
Good Manufacturing Practices
Low-acid canned foods specific GMPs
Personnel
Operations that must be supervised by employee who attended & completed
an FDA approved course on preservation technology
Processing systems retorts
Aseptic processing & packaging systems
Product formulating systems
Container closure inspection
Good Manufacturing Practices
Low-acid canned foods specific GMPs
Equipment
GMPs require all retorts to have
MIG Thermometer
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Document Summary

Education and training, supervision: plants and grounds. Exclusions: defect action levels, a procedure for cleaning and sanitizing: Code of federal regulations title 21 part 110. Good manufacturing practice in manufacturing, packing and holding of human food. Still on going: good manufacturing practices. Foods covered by broad gmps but also by specific gmps. Nutrient content of infant formulas -21 cfr 106. Low-acid canned foods 21 cfr 113 thermally processed low-acid foods packaged in. Bottled drinking water 21 cfr 129: good manufacturing practices. Low acid canned foods what are they & why are they subject to special regulations: definitions. Personnel: operations that must be supervised by employee who attended & completed an fda approved course on preservation technology. Container closure inspection: good manufacturing practices. Equipment: gmps require all retorts to have. Each retort is listed along with requirements: good manufacturing practices. Specific closure requirements: closures must be checked periodically. Teardown: cooling water must be chlorinated. Product in can: good manufacturing practices.

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