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Class Notes for MFE 201 at Cal Poly Pomona (CPP)

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CPPMFE 201OhkyusenWinter

MFE 201 Lecture Notes - Lecture 9: Micrograph, Destructive Testing, Backhoe

OC8707864 Page
31 Mar 2016
24
Issues include: explosion from acetylene or other gases, su ocation from argon, uv light from arc welding (eyes, skin), hot materials. Welding: coalesc
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CPPMFE 201OhkyusenWinter

MFE 201 Lecture Notes - Lecture 22: Standard Deviation, Gauge Block, Reproducibility

OC8707862 Page
31 Mar 2016
5
Part 3 - allowance and tolerance: tolerance the undesirable but tolerable deviation from a desired dimension. This limit is also known as the upper spe
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CPPMFE 201OhkyusenWinter

MFE 201 Lecture Notes - Lecture 38: Quality Costs, Failure Analysis, Quality Management

OC8707862 Page
31 Mar 2016
7
Part 1 - introduction: chapter 10 is about measurement, inspection, & testing. Quality costs over the life of the product. Quality costs are sometimes
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CPPMFE 201OhkyusenWinter

MFE 201 Lecture Notes - Lecture 5: Plastics Extrusion, Impact Extrusion, Extrusion

OC8707863 Page
31 Mar 2016
8
Principle: push material through cavity of desired shape. Long and uniform cross sections such as ladder sides, pipes, whiteboard trim, and eraser shel
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CPPMFE 201OhkyusenWinter

MFE 201 Lecture Notes - Lecture 42: Slipcasting, Compression Molding, Sintering

OC8707862 Page
31 Mar 2016
6
Ceramics can withstand large compressive forces but not tensile or bending (due to the tensile component) forces. Crystalline ceramics, in general, hav
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CPPMFE 201OhkyusenWinter

MFE 201 Lecture Notes - Lecture 16: Computer Simulation

OC8707862 Page
31 Mar 2016
7
Happens when metal cools from superheat to melting point. Compensated for by reservoirs of liquid metal called risers. Undergoes more shrinkage after t
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CPPMFE 201OhkyusenWinter

MFE 201 Lecture Notes - Lecture 45: Water Jet Cutter, Grinding Wheel, Coated Abrasive

OC8707862 Page
31 Mar 2016
11
Depending on the material to be abraded, di erent abrasive materials can be selected. As will be seen later, abrasives that will fracture occasionally
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CPPMFE 201OhkyusenWinter

MFE 201 Lecture Notes - Lecture 28: Hot Working, Work Hardening, Roll Forming

OC8707862 Page
31 Mar 2016
9
Pushing into it until it deforms into the desired shape. Use a material whose properties make it soft and ductile such as a metal. All forming imparts
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CPPMFE 201OhkyusenWinter

MFE 201 Lecture Notes - Lecture 36: Powder Metallurgy, Punch Press, Sintering

OC8707863 Page
31 Mar 2016
11
Consolidation process: with an ore extraction process where you end up a metallic powder in the end. How can you process this power directly into a sha
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CPPMFE 201OhkyusenWinter

MFE 201 Lecture Notes - Lecture 29: Computer-Aided Design, Computer-Aided Manufacturing, Computer-Integrated Manufacturing

OC8707861 Page
31 Mar 2016
14
Cim begins with the use of computers to design a product and ends with the assistance of computers in its manufacture. The "integrated" part of cim ref
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CPPMFE 201OhkyusenWinter

MFE 201 Lecture Notes - Lecture 3: Process Variable, Flanging, Deep Drawing

OC8707863 Page
31 Mar 2016
25
In drawing and stretching operations the material will see metal displacement from the original shape, changing thicknesses and geometries signi cantly
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CPPMFE 201OhkyusenWinter

MFE 201 Lecture Notes - Lecture 41: Electrical Resistance And Conductance, Carbon Steel, Superplastic Forming

OC8707863 Page
31 Mar 2016
14
Rely on high pressures to achieve metallurgical bond. Sometimes they are used with heat but not enough to melt. Exception: resistance welding uses pres
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