CTD 261 Lecture Notes - Lecture 9: Melt Spinning, Natural Fiber, Nylon 66

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Any fiber derived by a process of manufacture from a substance that at any point is not. Chemistry is where this is a difference. Either supplied by nature or manufactured from petrochemicals. Polymer is made into a viscous fluid. Either by application of heat (melting), or by use of a solvent from the material (dissolving) The spinning solution is referred to as dope. Spinning steps: melting/dissolving, preparing solution, extrusion- through spinneret to form fiber, hardening: cooling/evaporation/precipitation, drawing optional step. Viscous fluid is forced through a spinneret, and fiber formation occurs. Spinneret nizzle, each hole forms one fiber. Melt spinning requires high temperatures but is cleaner, and is the preferred process. Some polymers break down before they melt, and so must be spun from solution. In wet or dry spinning, solvent must be recovered. Fiber size: control size of spinneret opening, amount of drawing, or extrusion rate; size based on end use. Micro denier less than 1. 0 denier per filament (dpf)

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