Test 2 Review

12 Pages
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Department
Management and Organizational Studies
Course Code
Management and Organizational Studies 3330A/B
Professor
Rick Burjaw

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Description
Test 2 Review Problems and Solutions A. Computational Questions (i) Review computational examples in the lecture notes. (ii) Study questions from the old exams more straightforward than the textbook questions. (iii) Study end-of-chapter problems in the textbook. Note on rounding: General rule #1: In most cases, just use normal rounding. For example, 32.15 should be rounded down to 32 if the final answer has to be an integer (e.g., order quantity). This works for EOQ, EPQ and forecasting. General rule #2: For all intermediate calculations, use the decimal numbers (2 or 3 decimal places will suffice). For example, one question asks you to calculate EOQ and the total cost. Lets say that EOQ = 32.15. Then 32.15 will be rounded down to 32 in your final statement of what the order quantity is. In order to calculate the total cost, however, use 32.15 in the TC formula. Exception: For example, EOQ = 32.15 and rounded down to 32. Lets say that the annual demand is 1000. Based on these numbers, the number of orders = D/Q = 1000/32.15 = 31.1. Now, in the final statement, the optimal order quantity is 32, and if the number of orders is 31, then the total demand satisfied = 3132 = 992, which is less than 1000. Only in this kind of situation, the number of orders may be rounded up to 32 from 31.1, and state in the final answer that 32 orders are necessary to satisfy all of demand based on EOQ = 32. A1. Textbook Computational Problems Topic Textbook End-of-Chapter Problems Aggregate USE THE SAME TABLE FORMAT AND COLUMN HEADINGS AS THE Planning LECTURE NOTE EXAMPLES. #1 #2 textbook refers to it as level but it really is hybrid #3 #4 #5 textbook refers to it as chase but it really is hybrid #6 solution different from the textbook is provided #7 solution different from the textbook is provided #9 textbook refers to it as level but it really is hybrid #11 textbook refers to it as chase but it really is hybrid #13 1 Topic Textbook End-of-Chapter Problems Resource #1 Planning (MRP) #2 #3 #4 Scheduling #5 #7 #8 A2. Computational Questions from Old Exams 1. University Press publishes textbooks for the academic market. The relevant cost and printing equipment-related capacity information are given below. Regular production cost = $20 per book Regular production capacity = 10 000 books per quarter Overtime production cost = $30 per book Overtime production capacity = 5000 books per quarter Subcontracting cost = $35 per book Subcontracting capacity = unlimited Holding cost = $2 per book Beginning inventory = 0 a) Fill all blank spaces in the following table so that it represents an initial aggregate production plan using a pure level approach with average demand. What is the total cost of the initial plan? Quarter Demand Total Workforce Inventory Regular Overtime Subcontract Hire Fire Production Production Production 1 5000 2 10000 3 30000 4 25000 b) Fill all blank spaces in the following table so that it represents an initial aggregate production plan using a pure chase approach. For this question, we will ignore workforce-related costs. What is the total cost of the initial plan? Compared to the level approach in part a), which approach seems better? Justify your answer briefly. Quarter Demand Total Workforce Inventory Regular Overtime Subcontract Hire Fire Production Production Production 1 5000 2 10000 3 30000 4 25000 c) Based on parts a) and b), develop an improved aggregate production plan in terms of the total cost. The plan may deviate from a pure level or a pure chase approach. Assume that no other information or objective will be considered. Provide the total cost of the improved plan and explain briefly how you came up with your improved plan. Quarter Demand Total Workforce Inventory Regular Overtime Subcontract Hire Fire Production Production Production 1 5000 2 10000 3 30000 4 25000 22. Wetski currently maintains a steady production level at the average demand all year around and does not hire or fire workers. Fill all blank spaces in the following table so that it represents an aggregate production plan based on Wetskis current production and hiring policy. What is the total cost of this plan? Regular production cost = $55 per unit Production rate = 750 units/worker/quarter Overtime production cost = $82 per unit Holding cost = $4 per unit per quarter Subcontracting cost = $77 per unit Backorder cost = $80 per unit per quarter Opening workforce level
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